MP's new machine roomless lift complies with all safety requirements of European Directive 95/16/EC, currently in force.
The most advanced calculation and measuring techniques and tools were used throughout the lift’s design and development process, enabling us to determine its final configuration and obtain highly competitive levels of safety, comfort and operation.
The electrical and electronic materials as a whole were specifically designed for this lift, paying special attention to comfort in the broadest sense of the word.
ACSL dynamic simulation tools, CADS, software for simulating mechanisms made up of combined rigid and flexible solids, along with finite element calculation with different dead and dynamic load hypotheses, led us to optimum designs for structural components, such as car frame, frame and supports, achieving high levels of comfort and strength.
From this point onwards, the different component designs were validated when integrated into the complete lift.
Strain, deflection, speed, acceleration and jerk measurements through triaxial accelerometers, MatLab and Labview data acquisition and processing software, and advanced tools for processing and handling large amounts of data, all facilitated the final structural design.
Comfort and ride quality merited special attention throughout the entire design development process. The characterisation of the installation through the measurement of vibrations at different frequency ranges with piezoelectric accelerometers and in-car dynamic analysers, vibration source and transmission elements, and modal analysis of critical components for the calculation of natural resonance, enabled us to identify problematic levels and frequencies.
Final car and floor noise measurements with acoustic analysers brought us to the final validation of the lift's target performance.
Also worthy of special attention throughout all phases of development was the design of a rational installation method, to optimise times, eliminate risks and adapt to current market needs.
An installation manual with more than 60 illustrations and photographs, and specially designed installation tools, allow for safe and proper installation of the lift.
This new product's design has numerous advantages compared to traditional lifts:
• STANDARD HEADROOM AND PIT
The overhead machine room is eliminated and the machine and governor are located in the standard headroom area of the shaft. This allows full installation of this type of lift in conventional shafts.
• STANDARD SHAF
Self-supporting structure, which does not require the construction of a special shaft. Suitable for existing buildings with no lift where lift load on the building structure has not been planned.
• SAVES SPACE
Dimensional optimisation of the shaft via internal car frame guide.
• SUPERB ADAPTABILITY TO THE SHAFT
Adjustment capabilities of guide-rail supports on both the vertical and horizontal plane, compensating for inclinations and irregularities in the shaft wall.
• INSTALLATION: QUICK, SAFE, SIMPLE AND ADAPTABLE
Quick, safe installation of the lift using specially designed installation tools. Guide base, template to simultaneously position the four guide rails, supports to control verticality, adjustable scaffolding and guided mobile platform.
• QUIET AND COMFORTABLE
Robust mechanical construction, high level of ride comfort, precise levelling separate from load balancing, and quiet operation.
Minimal aerodynamic noise. Elimination of permanent machine ventilation. Disc brake.
Stopping accuracy. The new 3VFMAC series of frequency converters with weight monitoring is included.
Incorporation of quiet switching elements in the control stand.
Very high switching frequency (frequency changer), practically undetectable by the human ear.
• SAFETY/OPERATION
Control cabinet and separate rescue operation cabinet.
• CONVENIENT RESCUE OPERATION
Convenient mechanical rescue device with low tripping effort, guaranteed operation.
• SIMPLE, SAFE MAINTENANCE
Safe and easy maintenance with no need for access traps. Access to machine and governor from the car roof when flush with the last floor. Free surface, non-skid floor and safety mechanical interlock in car.
I would like to make special mention of the significant efforts of the different areas of the company; their actions and collaboration made the creation of this product possible.
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